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Casting is known for the most geriatric and most challenging process of creating essential molds for supplying valves and other different things. There are various methods of casting which includes different techniques and resources for creating the finished product. 

It has various processing steps which contain alloying, melting, molding, solidification and eventually finishing. And in every stage, casting exporters have a challenge which they have to fight in the market as in every stage precision level, and effective process of supervision or management is required.  

casting

The Big Challenges in the Casting Industries

  • Technology usage: 

Usage of technology is a challenge and an opportunity. Digitisation is progressing in the casting industry. Steel casting, sand casting, valve casting and investment casting industries need the usage of modern technology. It has implications. 

They can get constant data flow by which they can get a deeper insight into the production process. These data can help to identify the critical steps in the production chain and time and energy will not be wasted.  

They can keep out time-consuming and resource-intensive steps by making use of simulation software. It can work on the basis of a trial and error process. With the help of technology, they can produce complex tools and molds. But the technology demands a lot of attention and investments.

  • Modernised Technical Equipment: 

Technical equipment used in this industry is not up to a modern level. There is a gap between technical equipment usage with a modern perspective. The equipment level of this industry needed to be high as per the international standard. The usage of modern equipment can be efficient in the production of large-scale products.

  • Research and Development: 

Research and development contribute hugely to the casting industry. There is a need for solid invention. There are few casting products which has high technology content, high value, and independent intellectual property rights. There is a need to spend a certain amount of money on the research and development of the overall casting products and their upgradation.

  • Labour Intensiveness:  

High labor intensity, high energy consumption, and high resource consumption are common in the casting industry. Casting is a highly labor-intensive industry. Almost All casting including steel casting, sand casting, valve casting and investment casting needs laborers with skills. 

Many domestic industries do not use equipment in the production process. There is a need for labor in the melting process, manual pouring in the pouring process and in the handling in the process of casting sand removal and cleaning. The manual labor cost operation goes high.

  • Energy Consumption: 

Casting industry needs energy. For that, it is one of the high-cost businesses due to the high rate of energy consumption.

  • Lack of Professionals:  

There is a shortage of engineers and technicians. To the poor environment, high labor intensity and low treatment of workers some engineering talents and technical workers are lost. Many relevant workers in the casting production are not trained in a systematic way and they cannot meet the need of the casting production line. 

The lack of foundry specialty courses in the college and university there is a lack of talents. There is a gap for senior technical talent with serious innovation ability. It can be serious for the industry in the future.

  • Climate Change: 

The rise of climate change and the need to limit CO2 emissions can be costly for the casting industry. Alternative materials can be a challenge in the industry. It can be the basis on life cycle analysis. Steel has low emissions than aluminum but has a higher cost. There will be a high cost for CO2 permits and investment recyclables. A new production facility will be costly.

Also Read: Aluminium Casting vs Steel Casting

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